JAFITA
Custom Elevator Components & OEM Parts | JAFITA
ENGINEERING & OEM ADAPTATION

Custom Components

Use this page to decide whether a non-standard elevator component can be engineered from a defined baseline, integrated with the retained system, approved against measurable criteria, and reproduced consistently for later orders.

Send Your Custom Component Requirements
Precision Machining & Custom Mechanical Engineering
Baseline-to-Deviation Configuration
Controlled modification of dimensions, kinematics, electronics, & finishes.

Custom components fail when the request starts with “make it different” instead of “change this interface”

A custom elevator component should solve a specific technical or project problem.

That problem may be dimensional. An existing shaft may leave less mounting space than a standard bracket requires. A replacement cabin may need a panel geometry that matches a retained car frame. A door component may need a different mounting arrangement because the original product is obsolete.

The problem may be functional. A distributor may need a fixture layout for a regional product program. A freight project may require a component to work with a specific loading or door arrangement. A modernization may need an interface part between retained equipment and a new controller, machine, door system, or cabin.

The problem may also be commercial or OEM-related. A buyer may want private-label identification, a defined finish, packaging, documentation, or a repeatable component configuration for multiple projects.

These are different forms of customization. They should not be managed through one vague instruction such as “customize according to our requirement.”

The correct starting point is a baseline component and a defined deviation.

JAFITA’s existing component framework states the same logic for this category: Custom Components should begin with the baseline component, required deviation, interface drawings, function, quantity, and approval criteria.

That structure matters because it gives both buyer and supplier a common answer to five questions:

QUESTION 01

What are we starting from?

QUESTION 02

What exactly must change?

QUESTION 03

Which interfaces are affected?

QUESTION 04

How will the changed component be approved?

QUESTION 05

Can the approved version be reproduced later?

Custom-component specifications separate the baseline from the deviation

A useful custom-component specification should contain six blocks.

01 1. Baseline component

Identify the standard or existing part from which the requirement starts.

Record:

Component category
Manufacturer & Model
Original part number & Revision
Existing application
Elevator / escalator model
Project reference & Drawings
Dimensions & Material
Electrical data where relevant
Software/firmware where relevant
Existing certification / verification

If the component is being developed for a new product rather than modified from an existing part, define the closest approved product architecture that will act as the engineering baseline.

02 2. Required deviation

State exactly what must change.

Examples include:

Width, height, depth, length, thickness
Hole pattern & Mounting position
Shaft or bore size
Bracket geometry
Door-opening relationship
Connector, Voltage, Cable length
Control signal & Display layout
Finish & Material
Branding, Labeling, Packaging
Environmental, Load, or Duty req.
Documentation format

Do not write “special dimensions” when the drawing can state the actual dimensional deviation.

03 3. Interfaces affected

Every deviation can move another interface.

A wider cabin panel can affect the car frame, fixtures, handrails, doors, and car mass. A different COP faceplate can affect the back box, button spacing, controller I/O, accessibility layout, wiring, and repeat-order electronics. A changed machine bracket can affect mounting loads, shaft alignment, brake access, and surrounding structure.

The project should therefore identify all affected interfaces before the custom part is approved.

04 4. Function

Define what the component must do after customization.

A component is not approved merely because it fits the drawing.

The functional requirement may include:

Carrying or guiding a defined load
Transmitting torque
Supporting a door mechanism
Providing a control input or output
Maintaining a safety function
Displaying information
Matching a retained component
Protecting an interface
Providing an architectural finish

05 5. Quantity & Repeat expectation

Custom engineering for one replacement part is different from a component program intended for dozens of elevators.

State:

Prototype quantity
First-order quantity
Expected annual or project quantity
Whether repeat orders are expected
Whether buyer needs revision freeze
Multi-configuration reuse scope

06 6. Approval criteria

Define what evidence will show that the customized component is acceptable.

Depending on the part, approval may use:

Approved drawing & Dim. inspection
Material confirmation & Finish sample
Electrical & Functional test
Fit check & Interface verification
Mock-up & Prototype installation
Load or performance verification
Safety-component documentation
Packaging & Label approval
First-article inspection

A custom component without an approval criterion is only a changed part, not a controlled engineering configuration.

SPATIAL INTEGRATION

Dimensional customization is controlled by the complete mounting envelope

Changing dimensions is one of the most common custom-component requests.

The risk is assuming that only the modified dimension matters.

A bracket made shorter may change bolt access or reduce adjustment range. A wider panel may interfere with an adjacent fixture. A longer shaft can create a clearance conflict. A deeper electrical enclosure may collide with the hoistway wall. A thinner decorative panel can change stiffness or fastener engagement.

For dimensional customization, provide:

Existing component drawing
Proposed drawing
All critical dimensions
Tolerances where required
Mounting points
Adjacent equipment
Minimum clearances
Installation sequence
Service-access requirement
Existing site photographs

The approval drawing should make the deviation visible rather than redrawing the entire component without identifying what changed.

For modernization, use measured site information where the existing building or equipment cannot be verified from original drawings.

Dimensional Inspection and Measurement
STRUCTURAL & KINEMATIC

Mechanical custom components are controlled by load path, motion, and adjacent parts

Mechanical customization can include brackets, frames, supports, panels, couplings, shafts, adapters, mounting plates, guides, housings, and other project-specific parts.

The buyer should define:

Function
Static and dynamic load
Direction of load
Motion & Speed
Alignment requirement
Mounting configuration
Material requirement if fixed
Adjacent components
Lubrication or wear interface
Environment & Service access
Expected duty

A mechanical custom part can fit geometrically and still fail functionally if the load path changes.

For example, an adapter plate between a retained machine support and a new machine does not only need matching holes. It must preserve the intended support geometry, alignment, access, structural load path, and installation requirements of the complete machine system.

For freight applications, concentrated loads, handling equipment, impact, door duty, and operating frequency can become relevant to custom structural or mechanical components. JAFITA’s supplier evidence is strongest in freight elevators, where company materials identify freight production as a core manufacturing strength and current product materials emphasize a High-strength Structure. That evidence supports freight-oriented engineering discussion, but it does not create numeric custom-component load limits without project data.

Mechanical Load Path and Steel Fabrication
SIGNALS & WIRING HARNESS

Electrical custom components are controlled by function, voltage, signal, connector, and revision

Electrical customization often appears simple because the requested change is visible in a connector, cable, or panel.

The technical dependency can be much wider.

Examples include: Custom wiring harness, Different connector, Longer cable, Interface board, Terminal adapter, Custom inspection box, Modified COP/LOP wiring, Different power supply arrangement, Custom sensor bracket and cable, OEM labeling, Custom electrical enclosure.

The specification should identify:

Original electrical function
Input/output voltage (AC/DC)
Current or power where relevant
Signal type & Contact logic
Connector and pinout
Wire labels & Cable spec
Controller relationship
Communication protocol
Hardware revision
Software/firmware relationship
Safety-chain involvement

If the change affects a safety-related circuit, the approval threshold must be higher than for an ordinary auxiliary cable or enclosure.

A connector change is not automatically cosmetic. If pin assignment, shielding, grounding, communication, or current capacity changes, the custom harness can alter system behavior.

OPERATING FIXTURES & ACCESSIBILITY

COP, LOP, and display customization is controlled by electronics and accessibility as well as appearance

Operating fixtures are a common OEM customization area.

A buyer may request: Custom faceplate, Brand logo, Different button arrangement, Different floor labels, Language changes, Display opening, Key-switch arrangement, Access-control position, Different finish, Custom back box, Project-specific symbols.

JAFITA’s existing custom-elevator planning explicitly recognizes cabin design, COP and LOP appearance, documentation format, product identification, and branding as potential OEM requirements.

But the visible design should remain tied to:

Controller model
I/O & Voltage
Communication protocol
Button logic
Display interface
Emergency functions
Accessibility requirements
Panel mounting
Cable and connector
Revision control

A custom faceplate should not force the site team to solve an undocumented electronics mismatch.

For international projects, accessibility and control-layout requirements must be checked against the destination market rather than treated as a universal design template.

ARCHITECTURAL CABIN & INTERIOR

Cabin and interior custom components are controlled by mass, geometry, and retained structure

Custom cabin components can include: Wall panels, Ceilings, Lighting housings, Mirrors, Handrails, Protective panels, Skirting, Floors, Decorative trims, Observation glazing interfaces, COP panels, Service panels.

The buyer should distinguish decorative customization from structural customization.

A finish change can still add mass or reduce usable space. A thicker floor can change sill relationships. A new ceiling can reduce clear height or interfere with service access. A replacement wall panel can conflict with retained brackets or fixtures.

Existing JAFITA cabin planning already establishes that retained car frame, platform, doors, COP wiring, traveling cable, guides, safety devices, and hoistway clearances can limit what can change during modernization.

For cabin-related custom components, freeze:

Cabin dimensions
Car mass implications
Mounting interfaces
Door interfaces
Fixture interfaces
Material/finish schedule
Service access
Drawing revision

before production release.

DOOR OPERATOR & PANELS

Door custom components are controlled by panel movement and controller relationship

Door customization can include: Special brackets, Mounting adapters, Custom panels, Different opening geometry, Extended sills, Door-operator mounting plates, Sensor brackets, Covers, Custom cable or harness, Coupling parts.

A change in one door component can affect panel movement, clear opening, landing equipment, car-door coupling, operator geometry, sensors, controller timing, or locks.

The custom request should therefore identify:

Door type & Clear opening
Door height & Arrangement
Panel count
Operator model & Motor
Controller interface
Existing landing-door arrangement
Sensor system
Lock relationship where relevant
Mounting dimensions
Required deviation

A custom door part should be approved against the complete door system, not only a drawing of the part itself.

INDUSTRIAL HEAVY-DUTY

Freight custom components are controlled by the real loading and operating duty

Freight projects create some of the clearest reasons for component customization.

The requirement may come from: Large machinery, Pallet trucks, Forklifts, Vehicles, Concentrated wheel loads, Wide or tall entrances, Repeated door cycles, Impact protection, Through-car operation, Industrial environments.

JAFITA’s current supplier evidence is strongest in freight elevators. The company identifies freight elevator production as a core strength, and its materials also document a Safety Door Operator, Door Light Curtain, High-strength Structure, and one-million-cycle door-operator verification within the freight context.

Those facts provide a legitimate basis for freight customization discussions. They do not establish a universal custom-component catalogue or numeric limits.

For a freight custom component, send the actual operating case:

Load mass & Dimensions
Support points or wheels
Forklift / pallet-truck info
Entry direction
Door-cycle intensity
Operating hours
Impact exposure
Operating environment
Existing component
Reason standard part fails

Customizing the component without understanding the duty can reproduce the same failure in a different shape.

Freight Elevator Duty and Logistics Loading

Modernization adapters are controlled by both old and new systems

Modernization often creates the need for a custom interface part.

Examples can include: Machine mounting adapters, Controller retrofit panels, Encoder brackets, Door-operator adapters, COP/LOP mounting plates, Harness adapters, Car-frame brackets, Guide or sensor brackets, Custom enclosures, Transition panels.

The defining feature of an adapter is that it belongs to two systems at once.

The project must identify:

SYSTEM A

Retained side

Original manufacturer
Model & Dimensions
Mounting arrangement
Electrical/mechanical interface
Existing condition
Original drawing
SYSTEM B

New side

New manufacturer
Model & Dimensions
Mounting points
Electrical/mechanical interface
Functional requirement
Installation requirement
INTERFACE

Adapter

Baseline design & Deviation
Material & Dimensions
Fasteners & Load path
Wiring or pinout where app.
Installation sequence
Approval criteria

A custom adapter should never be used to hide an unresolved compatibility problem. If the new and retained systems are fundamentally incompatible, a wider modernization may be safer and easier to support.

SAFETY INTEGRITY LIMITS

Safety-related custom components have the narrowest acceptable customization boundary

Safety-related components require a different level of discipline.

A buyer should not assume that a safety gear, governor, buffer, door lock, safety circuit, rupture valve, or other verified safety device can be dimensionally or functionally modified while retaining the original approval basis.

If a custom request affects a safety-related part, identify:

Exact safety function
Original component
Proposed deviation
Operating range
Mechanical interfaces
Electrical interfaces
Associated devices
Applicable standard
Existing certificate
Manufacturer approval scope
Re-verification requirement

ISO 8100-2:2026 addresses calculations, verifications, and tests for multiple lift components. Existing JAFITA safety-component planning therefore correctly requires the exact device type, model, certification basis, mechanical interfaces, and complete lift system before substitution.

For the website, “custom safety component” should never imply that a certified safety device can simply be modified to order.

OEM REPEATABILITY & BRANDING

OEM component programs are controlled by repeatability after the first approval

For distributors and elevator companies, a custom component can become part of a regional product line.

The first unit is only the beginning.

The buyer may need the same component model, geometry, material, finish, branding, electrical configuration, connector, documentation, packaging, labels, approved source, and revision across multiple orders.

JAFITA’s company history is relevant because its materials document OEM cooperation with multiple elevator brands. The uploaded company introduction names KONE and ThyssenKrupp in that history and states that long-term cooperation helped improve internal management and supply-chain coordination. It also describes direct factory access developed through long-term relationships, including Hitachi and XIO LIFT.

That supports an OEM coordination model.

It does not support a claim that every custom component is manufactured in one JAFITA factory or that every named brand component can be privately labeled or modified.

For an OEM program, the custom-component record should preserve:

Approved source & Model
Custom drawing & Revision
Deviation list & Material
Finish & Electrical config
Packaging & Branding
Documentation & First article
Change-control process
Spare-part reference

A supplier change or revision change should trigger technical review before the new version is treated as equivalent.

Prototype approval is controlled by measurable acceptance criteria

A prototype should answer a defined question.

Examples: Does the bracket fit the retained mounting points? Does the panel align with the existing cabin structure? Does the harness connect to the approved controller without rewiring? Does the custom fixture meet the approved button layout? Does the adapter preserve alignment? Does the finish match the approved sample?

The prototype approval plan should state:

Approval item Example evidence
Dimensions Inspection report against drawing
Mounting Fit check or assembly trial
Material Material certificate or supplier declaration where required
Electrical interface Wiring/continuity/function test
Communication Functional test with intended controller where required
Finish Approved sample or visual standard
Load/function Engineering or functional test appropriate to the part
Safety-related requirement Applicable component verification/certification evidence
Packaging Approved packaging sample or instruction
Branding/labels Artwork and label approval

Not every custom component requires every test in the table. The point is to select the acceptance evidence that matches the actual deviation.

TECHNICAL CONTRACT

Drawing control is the technical contract for a custom component

Custom components depend more heavily on drawings than standard catalogue items.

The approved drawing should identify:

Component name
Part number & Revision
Project/customer reference
Baseline component info
Modified dimensions
Tolerances where required
Material & Finish
Mounting & Interfaces
Electrical data where relevant
Notes & Approval status
Drawing date

Revision control matters because the buyer may later order “the same custom bracket” while the supplier has already changed a hole, material, connector, or finish.

A repeat order should therefore reference the approved drawing revision, not only the part description.

For OEM programs, revision history should remain available to both sides so that changes are reviewed before production rather than discovered at installation.

Engineering CAD Drawing and Technical Control

JAFITA custom-component capability matrix

Capability Supplier evidence
Custom-component sourcing framework JAFITA’s Components architecture defines Custom Components by baseline component, required deviation, interface drawings, function, quantity, and approval criteria.
Customized project supply Company introduction states that JAFITA supports customized elevator requirements and large-scale project supply.
Freight manufacturing foundation Freight elevator production is identified as a core JAFITA manufacturing strength.
OEM experience Company materials state that JAFITA has provided OEM services for multiple elevator brands.
Named OEM history Uploaded company materials name KONE and ThyssenKrupp in JAFITA’s long-term OEM history.
Factory-resource network Company materials describe direct factory access developed through long-term cooperation, including Hitachi and XIO LIFT.
Home customization evidence Home Elevator materials support multiple size customization, multiple door opening methods, aesthetic car design, and an Intelligent Control System.
Multi-category project scope Current brochure presents passenger, freight, industrial, car, medical, observation, home, utility, escalator, and moving-walk product directions.
International business JAFITA has been engaged in elevator export business since 2008.
Engineering support Company brochure presents an Engineering Service Team.
Lifecycle support Company brochure presents lifecycle service support.
Company qualifications Company portfolio presents a Special Equipment Production License and ISO 9001, ISO 14001, and ISO 45001 management-system certifications.

The current supplier materials support a customization and coordinated-supply capability, but they do not publish a standalone JAFITA Custom Components catalogue, numeric customization envelope, fixed engineering limits, universal prototype procedure, or one manufacturing route for every component category.

Custom-component enquiries should explain why the standard part does not work

A useful enquiry begins with the problem, not the requested solution.

Send:

Project country
Elevator/escalator type
Equipment manufacturer & model
Project or serial number
Component category
Baseline manufacturer & model
Original part number
Baseline drawing & photos
Installed location
Required deviation & Reason
Interface drawing & Dimensions
Mechanical load/function
Electrical data where relevant
Controller / subsystem relation
Safety function where relevant
Material/finish requirement
Quantity & Prototype qty
Repeat-order expectation
Approval criteria
Required documentation
Destination-market requirements
Target schedule

Then mark each requirement as either:

FIXED Must not change under any circumstances.
PREFERRED Can be adjusted if engineering requires.
OPEN Supplier may propose the best technical route.

That distinction can shorten the technical review because the supplier knows where redesign is possible.

For modernization, add a retained-versus-replaced equipment matrix.

For OEM programs, add branding, packaging, revision-control, and repeat-order requirements.

Send Your Custom Component Requirements

Custom-component consistency depends on controlling approved deviations, not remembering them

The central risk in custom supply is not whether the first part can be made.

It is whether the second, tenth, or replacement part is still the same approved configuration.

Keep the record for:

Baseline component
Custom part number
Approved drawing & Revision
Deviation list
Material & Finish
Mechanical interfaces
Electrical interfaces
Software/firmware where relevant
Approved source
Prototype record & Inspection
Approval criteria & Sample
Packaging & Labels
Project reference
Destination requirements
Replacement / spare reference
Change history

Existing JAFITA custom-elevator planning makes the same point: the commercial value of OEM customization depends on whether the first approved configuration can be reproduced in later orders, and each program should define product source, approved configuration, components, drawings, branding, documentation, and repeat-order controls.

JAFITA’s freight manufacturing, OEM history, factory-resource network, Engineering Service Team, lifecycle support, and export activity provide the company-level basis for this coordination.

They do not establish universal tolerance control, first-article procedure, fixed custom-component MOQ, engineering charge, lead time, warranty, or production location. Those items must be confirmed for the actual component and supply route.

For the buyer, the useful question is: Can the custom component be traced from the original baseline through every approved deviation, interface, drawing revision, approval criterion, manufacturing source, and later replacement?

FAQ

Custom elevator component price depends on which changes?

Price can change with engineering effort, material, dimensions, tooling, prototype work, testing, finish, electrical changes, documentation, quantity, packaging, certification or verification requirements, and shipping. A custom logo plate and a structural interface component are not equivalent forms of customization.

Custom component MOQ is what?

The current JAFITA materials do not publish one universal MOQ for Custom Components. Prototype quantity, engineering effort, tooling, source, production process, customization depth, and repeat-order expectation can all change the commercial structure.

Custom component lead time begins when the purchase order is placed?

Not necessarily. The meaningful schedule depends on when the baseline, deviation, interface drawings, approval criteria, prototype requirements, materials, documentation, and quantity are sufficiently defined. Drawing revisions or re-approval can move the schedule.

Does every custom component require a prototype?

No. The requirement depends on the complexity, risk, tooling, quantity, interface uncertainty, safety relevance, and whether a previous approved design already exists. The approval route should be defined for the actual component.

Can a standard elevator component simply be modified on site?

Not automatically. A site modification can change dimensions, strength, alignment, electrical behavior, safety function, certification, warranty, or future replaceability. Changes should be reviewed against the complete component and elevator system before implementation.

Can JAFITA customize a component from only a sample?

A physical sample can help, but the project should still define function, dimensions, interfaces, material where relevant, equipment application, required deviation, quantity, and approval criteria. Reverse-engineering from appearance alone can miss internal or system requirements.

Can a custom component use a different material from the original?

Possibly, but material substitution should be reviewed against strength, wear, corrosion, mass, fire or electrical requirements, surface treatment, manufacturability, and any product verification or certification implications.

Can an OEM buyer request its own logo and component labeling?

Branding can be part of an OEM program. The label content, location, legal/product identification requirements, technical markings, packaging, and destination-market requirements should be separated from purely promotional branding.

Can a custom COP or LOP use a different appearance while keeping the original controller?

Possibly. The new fixture still has to match voltage, wiring, communication, button logic, display interface, emergency functions, accessibility requirements, and mounting. The visible panel should be approved together with the electronics.

Can a custom component solve an obsolete spare-part problem?

Sometimes. An adapter, bracket, harness, panel, or other engineered interface may allow retained and new systems to work together. If the substitute changes several system interfaces or a safety-related function, a broader modernization may be the more coherent solution.

Can safety components be custom-modified?

Do not assume so. Safety gears, governors, buffers, door locks, safety circuits, hydraulic safety valves, and similar components can have product-specific verification or certification. A deviation may require manufacturer approval, engineering verification, new testing, or a different approved component rather than modification of the original.

Does JAFITA publish standard custom-component tolerances?

Not in the current supplier materials. Tolerances should be stated on the approved drawing according to the component function, manufacturing process, interfaces, and engineering requirements.

Does JAFITA manufacture every custom component in-house?

The current supplier materials do not support that claim. JAFITA’s clearest manufacturing foundation is freight elevators; other categories and components can be coordinated through long-term factory resources and supply relationships. The manufacturing source should be identified for the actual custom program.

Does JAFITA provide custom-component installation support?

JAFITA’s brochure presents an Engineering Service Team and lifecycle support, but it does not establish one universal installation commitment for every custom part. Installation, fitting, wiring, programming, adjustment, testing, commissioning, and local inspection responsibilities should be defined for the project.

Custom-component scope ends where the deviation cannot be technically controlled

This page supports custom mechanical, electrical, architectural, interface, OEM, replacement, and modernization components for elevators, escalators, and moving walks.

It does not create a universal JAFITA custom-component range or imply that any requested deviation can be manufactured, certified, installed, or approved.

Customization must remain inside a technically valid product and project architecture. A change can affect load path, car mass, doors, guides, suspension, machine, controller, electrical system, safety devices, hydraulic circuit, escalator drive, building structure, accessibility, installation clearances, and destination-market requirements.

Custom safety-related components require particular caution because modifications can move the original verification or certification basis. Company-level ISO management-system certifications support supplier qualification; they do not approve every custom component.

Local structural design, electrical design, installation, programming, adjustment, testing, inspection, and regulatory acceptance remain the responsibility of the parties assigned to those functions under the project and jurisdiction.

The correct custom component is not simply the one that can be manufactured.

It is the one whose baseline is known, deviation is explicit, interfaces are traced, approval criteria are measurable, supply route is controlled, and approved revision remains identifiable through production, installation, service, and repeat orders.

Send Your Custom Component Requirements

Title tag: Custom Elevator Components & OEM Parts | JAFITA

Meta description: Develop custom elevator components from a defined baseline with controlled deviations, interface drawings, approval criteria and repeat-order configuration control.

ALERTS — NOT PART OF THE PAGE. RESOLVE BEFORE PUBLISHING. Current supplier materials do not publish a standalone JAFITA Custom Components catalogue, numeric customization range, standard tolerance table, engineering-charge schedule, prototype procedure, tooling policy, fixed MOQ, lead time, warranty, or universal manufacturing location.
Do not imply that every requested component deviation is technically feasible or can retain the original certification/verification basis.
Do not imply that JAFITA manufactures every custom component in-house. Current evidence supports a freight-elevator manufacturing foundation plus OEM, project-coordination, and long-term factory-resource relationships for broader supply.
Named OEM/factory relationships involving KONE, ThyssenKrupp, Hitachi, and XIO LIFT support historical/company supply context only. Do not imply current authorization to modify, private-label, reproduce, or supply proprietary components from those brands without current written evidence.
Home Elevator supplier evidence supports multiple size customization, multiple door opening methods, aesthetic car design, and an Intelligent Control System. Do not extend those exact claims automatically to every component category.
For safety-related custom components, confirm whether the requested deviation changes the applicable component verification, certification, test basis, or destination-market approval before publishing or quoting the configuration.